The World’s First Large Format 3D Printer Engineered for PVC Manufacturing

JuggerBot 3D’s Tradesman Series™ P3-44 ASTRA unlocks new possibilities for manufacturers, engineers, and designers with PVC applications.

This year JuggerBot 3D is launching the first 3D printer capable of processing polyvinyl chloride (PVC). Additive Man is proud to partner with JuggerBot 3D as a manufacturer’s representative to bring this breakthrough technology to market.

PVC is a widely used industrial material valued for its durability, chemical resistance, and cost-effectiveness. Until now, material processing complexities have been a major challenge for large-format 3D printing with PVC. The JuggerBot 3D Tradesman Series™ P3-44 ASTRA overcomes these challenges to help manufacturers produce high-strength, cost-efficient PVC components at scale.

“The performance advantages of PVC in demanding applications have made it a staple material across many industries,” said Zachary DiVencenzo, President at JuggerBot 3D. “ASTRA was engineered to be a production-grade manufacturing asset that can handle challenging large-format PVC applications.”

ASTRA provides key benefits over traditional PVC production methods:

• Faster production and lead times: On-demand 3D printing enables in-house manufacturing of PVC parts, eliminating delays associated with outsourcing.
• Cost efficiency and material conservation: PVC is an affordable, widely available material, and additive manufacturing reduces reliance on expensive molds and tooling. Unlike subtractive manufacturing such as CNC machining, 3D printing only uses the material needed for the part.
• Enhanced customization and design flexibility: 3D printing allows for intricate, custom part designs that would be difficult or impossible with traditional molding or machining. Engineers can quickly test and refine PVC designs without costly retooling.

“JuggerBot 3D’s American-made pellet 3D printers are a game-changer for manufacturers looking to scale production and reduce their reliance on strained supply chains,” said Marc Franz, President at Additive Man. “With ASTRA, manufacturers can create large, complex PVC parts faster and more efficiently than with traditional production methods.

Confidently Process PVC
3D printing with PVC has been challenging due to a narrow print temperature range, precise fume management, and corrosion of hardware components. ASTRA is engineered to handle the unique challenges of PVC with galvanic corrosion-resistant components and targeted fume extraction at the point of print deposition.

ASTRA addresses four key safety measures that ensure operators can confidently process PVC materials:

• Prevention: Corrosion-resistant components extend the printer’s lifespan while ensuring PVC processing control. ASTRA has been outfitted with hardware to mitigate these issues and key control components to maintain extrusion temperatures.
• Containment: Processing PVC may release other VOCs that can be harmful if not handled properly, making proper containment essential for workplace safety. Additional sealing areas across the already enclosed base P3-44 ensures fumes generated during printing stay within controlled zones.
• Extraction: Equipped with a dual-stage fume extraction system, ASTRA captures fumes emitted throughout the printing process.
• Protection: Improper processing of materials can produce issues in the production environment. Access to the chamber is prohibited to prevent premature access, ensuring the environment is clear of fumes before the system is opened.

ASTRA is production-ready for high-demand environments, producing cost-efficient parts that offer superior chemical resistance, flame resistance, and long-term durability. It can deliver consistent results while prioritizing operator safety and efficiency where robust, reliable PVC printing capabilities are required.

Paving the Way for New Applications

ASTRA represents a significant step forward in additive manufacturing. This breakthrough paves the way for entirely new 3D printing applications, from custom industrial components and specialized medical devices to high-performance construction materials and advanced electrical enclosures.

The ability to 3D print PVC on a large scale will inspire innovation, enabling manufacturers to design, test, and produce parts that were previously impractical or impossible. As more industries explore the benefits of this technology, ASTRA is set to advance the way PVC is utilized in advanced manufacturing.

3D Printing Services
Production 3D printing is more than making parts; it makes manufacturing more agile, efficient, and cost-effective. 3D printing services can help companies leverage additive manufacturing as a core production method without making a capital purchase. Partner with large format 3D experts to evaluate and optimize your design for 3D printing.

PVC print services available immediately. ASTRA is available for pre-order now, with delivery times of 26 weeks.

For more information about the capabilities and specifications of ASTRA, visit additiveman.com/astra.

Learn more about large format 3D printing services at additiveman.com/printservices.

To speak with an additive manufacturing expert, please call Additive Man at (949) 284-2626 or contact [email protected].